Flowsense by WAGNER – Digital Intelligence in Powder Coating
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SPRAYTECH BG Leads the Future in Powder Coating – Smart Solutions at Booth D1, Hall 1

Visit the SPRAYTECH BG booth at Machtech & Innotech Expo 2025 and discover what the future of powder coating looks like. As the official representative of German technology leader WAGNER, the company will present Flowsense – an intelligent system for automated powder coating control that takes efficiency and precision to a whole new level. You’ll find SPRAYTECH BG in Hall 1, Booth D1 – right where cutting-edge technology meets real savings and uncompromising quality.

Flowsense by WAGNER – Digital Intelligence in Powder Coating

Flowsense от WAGNER – дигитална интелигентност в праховото боядисване

 

The Flowsense system brings powder coating into a new era with fully automated control over the amount of powder delivered by each individual automatic spray gun. This ensures:

Consistent coating thickness

  • High reproducibility and reliability
  • Significant savings on powder consumption
  • Minimized operating costs

Through precision measuring sensors, Flowsense monitors the powder flow (in g/min) in real time and automatically compensates for any deviations from the set values. The system tracks the condition of the injectors and adapts their performance to always deliver optimal results with minimal consumption.

Example Efficiency:
With an annual production volume of 600,000 m² and a powder coating cost of €7/kg, reducing coating thickness from 84 to 78 µm results in annual savings of €37,800.

Flowsense от WAGNER – дигитална интелигентност в праховото боядисване

More Features:

  • Maintenance indicators via color system (green/yellow/red)
  • Quick injector nozzle replacement – under 1 minute
  • Extended lifespan of components
  • Easy operation via touchscreen with intuitive menu

Flowsense is fully integrated with COATIFY – WAGNER’s IoT platform that provides complete visualization and traceability of the coating process in real time.

Ready for the Next Generation of Powder Coating?
Join us in Hall 1, Booth D1 at the Inter Expo Center from September 30 to October 3, and discover how Flowsense is transforming the industry.

SPRAYTECH BG and WAGNER await you with tomorrow’s technology – today.